INDUSTRIES

  • Small precision servo steering gear cover

    Small precision servo steering gear cover

    With the continuous expansion of the robot market, many robot manufacturing companies have launched very fierce competition. The service life of the robot, reducing noise has become a major technical problem. This part of the small precision servo servo plays a very important role, because each joint of the robot needs a servo to achieve different actions.

     

    Our plastic part is the housing part of the servo steering gear, and the plastic material used is high-performance PA66+30GF material. Under the action of the gears of the servo steering gear, it can ensure that the plastic shell will not deform and remain stable during the movement of the gears. This plastic shell has very high requirements for the accuracy of the mold, especially the dimensional tolerance of the gear positioning hole, to ensure that it is within the tolerance range of 0.005mm. Our mold materials are manufactured using imported materials from Becu and S136.

     

    This plastic shell is composed of three plastic shells, an upper shell, a middle shell and a lower shell. They must be perfectly matched to ensure that the center position of the gear positioning hole is consistent. Therefore, for this kind of precision plastic parts, the mould cavity is only 2, so that the size can be better controlled.

     

    If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Control Unit and Charge Connector bottom cover

    Control Unit and Charge Connector bottom cover

    This plastic part is the main part of the Control Unit and Charge Connector bottom cover.

     

    The material used for this plastic part is ABS fireproof Materials, This plastic part is the appearance part of the product and an important assembly part. It is fixedly connected to the middle shell with 6 brass nuts, and needs to pass a 5-meter drop test.

     

    This ABS fireproof material has reached the V0 level, ensuring safety and stability during on-board charging. The plastic mold for this plastic part is made by a three-plate mold. cold runner in the middle point, this advantage can make the whole product injection uniformly and not easily deformed.

     

    This set of injection molds, our design life is 500,000 times. The fixing between the products is designed with  overmold brass nuts. The copper nut is placed in the mold and then injected. This ensures that the copper nut can be more firmly fixed to the plastic part.

     

    If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Insulating Bobbin

    Insulating Bobbin

     

    ✭ This is a sealed plastic part inside the car, using high temperature and cold resistant PA66+30% plastic material. The working environment temperature of this part is between -40 and +100 degrees. It is resistant to outdoor weathering and meets Volkswagen’s 50185 standard.

     

     This plastic part is a part of a Oil filters Plastic ccessories from a Germany customer. The biggest difficulty of this part is that its wall thickness is only 0.45mm. This set of molds adopts the HASCO standard. The Core material is 1.2343 (ESR)hardened steel.

     

    ✭ The mold structure is relatively simple, with two Becu core inserts structures. The product material is PA6+30GF, and the surface needs to be VDI-24. Product size accuracy requirement is +/-0.05. The mold delivery time is 45 days, and the injection cycle is 12 seconds. The mold was tested only twice, and the customer asked us to arrange an export to the Germany injection molding factory.

     

     If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Bank credit card POS machine

    Bank credit card POS machine

      This is a sealed plastic part inside the car, using high temperature and cold resistant PA66+30% plastic material. The working environment temperature of this part is between -40 and +100 degrees. It is resistant to outdoor weathering and meets Volkswagen’s 50185 standard.

     

      This plastic part is a part of a Oil filters Plastic ccessories from a Germany customer. The biggest difficulty of this part is that its wall thickness is only 0.45mm. This set of molds adopts the HASCO standard. The Core material is 1.2343 (ESR)hardened steel.

     

      The mold structure is relatively simple, with two Becu core inserts structures. The product material is PA6+30GF, and the surface needs to be VDI-24. Product size accuracy requirement is +/-0.05. The mold delivery time is 45 days, and the injection cycle is 12 seconds. The mold was tested only twice, and the customer asked us to arrange an export to the Germany injection molding factory.

     

      If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Coffee machine components

    Coffee machine components

    This plastic part is the main part of the capsule coffee machine, and it is the core part of the capsule coffee machine.

     

    The material used for this plastic part is PA66+45GF, and there are three main plastic parts that need to be assembled with this plastic part. The sliding part of the machine and the disassembly of the capsule coffee are inseparable from this core plastic part.

     

    Its advantages are not easy to deform, good stability, high precision, to ensure that the coffee machine is stable during work and reduce noise.

     

    This mold is our company’s production mold, which mainly provides plastic parts services for our coffee machine manufacturers. The production capacity of this set of molds is 800 per day.

     

    If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Angle buffer

    Angle buffer

      This is an Angle buffer plastic part for Volkswagen, using high temperature and cold resistant PA66+30% plastic material. The working environment temperature of this part is between -40 and +150 degrees. It is resistant to outdoor weathering and meets Volkswagen’s 50185 standard.

     

      This product is used in the support position of auto parts to make some parts of the car stable and reliable. This set of molds adopts the HASCO standard. The Core material is 1.2344 (ESR)hardened steel.

     

    ✭  The mold structure is relatively simple, with two Becu core inserts structures. The product material is PA6+30GF, and the surface needs to be VDI-21. Product size accuracy requirement is +/-0.05. The mold delivery time is 30 days, and the injection cycle is 30 seconds. The mould use INCOE hot runner into cold runner for sub gate. The mold was tested only twice, and the customer asked us to arrange an export to the Germany injection molding factory.

     

      If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Oil filters Plastic ccessories

    Oil filters Plastic ccessories

      The filter media developed by customer are multi-layered compounds made from fibre glass or synthetic materials which allow optimal interaction with the bio fuels and carbon particles dissolved in the oil. They guarantee the highest motor performance even with the introduction of new «long life» oils, additives, mineral and non-mineral oils and their consequent degradation. The structure of the new and traditional filter media ensures a high permeability and therefore minor load losses in the engine lubrication system.

     

     This plastic part is a part of a Oil filters Plastic ccessories from a Italy customer. This set of molds adopts the HASCO standard. The Core material is 1.2344 (ESR)hardened steel. The mold structure is relatively simple, with four independent core inserts structures. The product material is PA6+30GF, and the surface needs to be VDI-33. The mold delivery time is 40 days, and the injection cycle is 38 seconds. The mold was tested only twice, and the customer asked us to arrange an export to the Italy injection molding factory.

     

      If you have similar products, please feel free to let us make molds for you. Our quality and service are the best.

  • With PCBA plate mount part

    With PCBA plate mount part

    ✭  This is a plastic part used to fix the PCBA board, in order to keep the PCBA balanced and ensure the stability of the transmission signal. The requirements for this plastic part are very high, and the precision of the parts of the plastic product must be within 0.02mm. So, if several contact surfaces of the PCBA are fixed, the product cannot be draft angle, and the mold must be designed and manufactured in a Slider method.

     

      The high temperature resistant PC material used in this plastic material is a commonly used material for car lights. This material has the advantages of small deformation, good stability, high temperature resistance and cold resistance.

     

    ✭  This set of molds adopts the HASCO standard. The Core material is 1.2343 hardened steel. The mold structure is relatively complex structure, need to use exchangeable insert to production four different parts. The product material is PC, and the surface needs to be Polish 600. Product size accuracy requirement is +/-0.02. The mold delivery time is 38 days, and the injection cycle is 27 seconds. The mold was tested only twice, and the customer asked us to arrange an export to the Germany injection molding factory.

     

      If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • LSR Mask

    LSR Mask

    Due to the high demand for this liquid silicone part, we have made 6 sets of LSR molds for our customers in total. The number of cavities in each mold is 4 cavity, and the front and rear templates are made of S136 hard steel material, and the hardness is HRC48-52 degrees.

     

    Due to strict product appearance requirements, the parting line of the product must be controlled within 0.03mm. Our mold processing accuracy must be controlled within the range of 0.005-0.01mm. and its irregular parting surface, it is very difficult for our mold manufacturing. We must ensure that our processing equipment and technology can meet customer requirements. Through 35 days of processing and manufacturing, our mold testing was very successful, and our customers immediately put into mass production.

     

    If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • 34 and 4 pin connector

    34 and 4 pin connector

     A connector is a proxy or a wrapper around an API that allows the underlying service to talk to Microsoft Power Automate, Microsoft Power Apps, and Azure Logic Apps. It provides a way for users to connect their accounts and leverage a set of pre-built actions and triggers to build their apps and workflows.

     

     The plastic part precision is very high, and the matching position needs to be made within a tolerance of 0.01-0.02mm. Its material is LCP fireproof V0 material.

     

    ✭ This product needs to be produced by a high-speed injection molding machine, with a short injection cycle and high product accuracy. The injection cycle should be controlled within 15-25 seconds to ensure that each size of the product is consistent.

     

    ✭ The requirements for the mold are also very high, and the position of the product connection port needs to be made of separate mold inserts, and the tolerance of each insert must be guaranteed within the tolerance range of 0.005mm.

     

    ✭ If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Temperature measuring device

    Temperature measuring device

    ✭ When manufacturing injection-moulded parts from plastics, the mould temperature has a decisive influence on the quality of the parts and the cycle time. Optimum temperature control during the processing of thermoplastics therefore also has a direct influence on the efficiency of the production.

     

    ✭ The injection mould is cyclically heated by the injected material. The heat is dissipated by the thermal conduction in the material and in the steel of the mould to the surface of the temperature control channel, where the heat is given off via heat transfer to the circulating heat transfer medium (water or oil). The temperature control unit dissipates the heat of the heat transfer medium and returns the cooled medium to the circulation.

     

     Our set of molds is made of S136 hardened material, and the life of the mold should reach 1 million times. In the injection molding production process, it is necessary to ensure the accuracy of the product, and ensure that it is stable and firm during the assembly process. Make our electronic part more stable.

     

     If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Fan back cover

    Fan back cover

     The plastic back cover of this fan is made of PA66+30GF plastic material. This plastic material is resistant to corrosion and aging, and is suitable for use in various climates.

     

     This set of plastic molds are exported to European countries, and the mold life needs to reach 500,000 times. The mold material uses 1.2343 hardened material, and the mold spark processing uses graphite copper. The mold structure is made with a three-plate mold, and the injection cycle is 32 seconds. These series of parameters are all in consideration of customer cost for mold design and manufacturing, so as to win as much production profit as possible for customers.

     

     If you have similar products, Please do not hesitate to contact us. We will be your best partner.

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