INDUSTRIES

  • SET-TOP PLASTIC BOX

    SET-TOP PLASTIC BOX

     This plastic part is the main part of the SET-TOP box, and it is the core part of the SET-TOP box.

     The material used for this plastic part is PC+ABS fireproof Materials, This is the appearance part of the overall structure, which carries all the structures of heat dissipation, interface, and PCBA.

     Its advantages are not easy to deform, good stability, high precision, to ensure that the set-top box has the characteristics of uniform heat dissipation and long service life during the working process.

     This mold is our company’s production mold, It specializes in mold manufacturing and injection molding production of housings for household appliances.. The production capacity of this set of molds is 1600 per day.

     If you have similar products, Please do not hesitate to contact us. Chapman Maker will be your best partner.

  • plastic glasses cover back

    plastic glasses cover back

    The plastic part is an important appearance and function part of the game glasses, and the appearance directly contacts with user. The plastic part is made of nylon PA12 (general), EMS Grivory TR90 (specification), color: black 9208.The mold for this plastic part is made with a two-plate mold. Because of the appearance and functional structure of the plastic parts, the mold design fully considers the external surface that can be protected and the principle of realizing the product function, and use the cold runner two submersible glue in an appropriate way. This method of injecting glue ensures the beautiful appearance of the product. , It can also improve the molding efficiency. The 2-point injection prevents the product from deforming due to the high injection pressure during the injection molding, and the size is unstable, which affects the product quality. This set of injection mold, our mold life is 500,000 shots. If you have similar products, please feel free to contact us. We will be your best partner.

  • 34 and 4 pin connector

    34 and 4 pin connector

     A connector is a proxy or a wrapper around an API that allows the underlying service to talk to Microsoft Power Automate, Microsoft Power Apps, and Azure Logic Apps. It provides a way for users to connect their accounts and leverage a set of pre-built actions and triggers to build their apps and workflows.

     

     The plastic part precision is very high, and the matching position needs to be made within a tolerance of 0.01-0.02mm. Its material is LCP fireproof V0 material.

     

    ✭ This product needs to be produced by a high-speed injection molding machine, with a short injection cycle and high product accuracy. The injection cycle should be controlled within 15-25 seconds to ensure that each size of the product is consistent.

     

    ✭ The requirements for the mold are also very high, and the position of the product connection port needs to be made of separate mold inserts, and the tolerance of each insert must be guaranteed within the tolerance range of 0.005mm.

     

    ✭ If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Fan back cover

    Fan back cover

     The plastic back cover of this fan is made of PA66+30GF plastic material. This plastic material is resistant to corrosion and aging, and is suitable for use in various climates.

     

     This set of plastic molds are exported to European countries, and the mold life needs to reach 500,000 times. The mold material uses 1.2343 hardened material, and the mold spark processing uses graphite copper. The mold structure is made with a three-plate mold, and the injection cycle is 32 seconds. These series of parameters are all in consideration of customer cost for mold design and manufacturing, so as to win as much production profit as possible for customers.

     

     If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Bank credit card POS machine

    Bank credit card POS machine

      This is a sealed plastic part inside the car, using high temperature and cold resistant PA66+30% plastic material. The working environment temperature of this part is between -40 and +100 degrees. It is resistant to outdoor weathering and meets Volkswagen’s 50185 standard.

     

      This plastic part is a part of a Oil filters Plastic ccessories from a Germany customer. The biggest difficulty of this part is that its wall thickness is only 0.45mm. This set of molds adopts the HASCO standard. The Core material is 1.2343 (ESR)hardened steel.

     

      The mold structure is relatively simple, with two Becu core inserts structures. The product material is PA6+30GF, and the surface needs to be VDI-24. Product size accuracy requirement is +/-0.05. The mold delivery time is 45 days, and the injection cycle is 12 seconds. The mold was tested only twice, and the customer asked us to arrange an export to the Germany injection molding factory.

     

      If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Oil filters Plastic ccessories

    Oil filters Plastic ccessories

      The filter media developed by customer are multi-layered compounds made from fibre glass or synthetic materials which allow optimal interaction with the bio fuels and carbon particles dissolved in the oil. They guarantee the highest motor performance even with the introduction of new «long life» oils, additives, mineral and non-mineral oils and their consequent degradation. The structure of the new and traditional filter media ensures a high permeability and therefore minor load losses in the engine lubrication system.

     

     This plastic part is a part of a Oil filters Plastic ccessories from a Italy customer. This set of molds adopts the HASCO standard. The Core material is 1.2344 (ESR)hardened steel. The mold structure is relatively simple, with four independent core inserts structures. The product material is PA6+30GF, and the surface needs to be VDI-33. The mold delivery time is 40 days, and the injection cycle is 38 seconds. The mold was tested only twice, and the customer asked us to arrange an export to the Italy injection molding factory.

     

      If you have similar products, please feel free to let us make molds for you. Our quality and service are the best.

  • Control Unit and Charge Connector bottom cover

    Control Unit and Charge Connector bottom cover

    This plastic part is the main part of the Control Unit and Charge Connector bottom cover.

     

    The material used for this plastic part is ABS fireproof Materials, This plastic part is the appearance part of the product and an important assembly part. It is fixedly connected to the middle shell with 6 brass nuts, and needs to pass a 5-meter drop test.

     

    This ABS fireproof material has reached the V0 level, ensuring safety and stability during on-board charging. The plastic mold for this plastic part is made by a three-plate mold. cold runner in the middle point, this advantage can make the whole product injection uniformly and not easily deformed.

     

    This set of injection molds, our design life is 500,000 times. The fixing between the products is designed with  overmold brass nuts. The copper nut is placed in the mold and then injected. This ensures that the copper nut can be more firmly fixed to the plastic part.

     

    If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Small precision servo steering gear cover

    Small precision servo steering gear cover

    With the continuous expansion of the robot market, many robot manufacturing companies have launched very fierce competition. The service life of the robot, reducing noise has become a major technical problem. This part of the small precision servo servo plays a very important role, because each joint of the robot needs a servo to achieve different actions.

     

    Our plastic part is the housing part of the servo steering gear, and the plastic material used is high-performance PA66+30GF material. Under the action of the gears of the servo steering gear, it can ensure that the plastic shell will not deform and remain stable during the movement of the gears. This plastic shell has very high requirements for the accuracy of the mold, especially the dimensional tolerance of the gear positioning hole, to ensure that it is within the tolerance range of 0.005mm. Our mold materials are manufactured using imported materials from Becu and S136.

     

    This plastic shell is composed of three plastic shells, an upper shell, a middle shell and a lower shell. They must be perfectly matched to ensure that the center position of the gear positioning hole is consistent. Therefore, for this kind of precision plastic parts, the mould cavity is only 2, so that the size can be better controlled.

     

    If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Waterproof plastic case

    Waterproof plastic case

    This is a housing for electronic products, and the working environment is in water. Therefore, it is necessary to ensure a very high flatness and a high-quality waterproof level.

    The material used for this plastic part is ABS-758 Materials, When placing the sealing ring, use 10 copper nuts to fix the upper and lower shells. Guarantee that the electronic parts in the housing will not be damaged. The 10 piece copper nuts is overmold in plastic molding, The firmness of the plastic and copper nuts is guaranteed.

    Of course, in order to save the cost, we use a nut jig to improve the injection cycle during the injection molding process.

    This transparent shell has very strict requirements on its flatness and appearance. The working life in water is guaranteed to be more than 10 years.

    This mold is our company’s production mold, It specializes in mold manufacturing and injection molding production of housings for household appliances.. The production capacity of this set of molds is 1000 pieces per day.

    If you have similar products, Please do not hesitate to contact us. Chapman Maker will be your best partner.

  • Bicycle helmet

    Bicycle helmet

      We can make all kinds of helmet mould as customer’s require,the quotation can be provide based on customer’s drawing or sample. our mould are both excellent in quality and reasonable in price.

     

      This plastic part is a part of a Bicycle helmet from a USA customer. This set of molds adopts the HASCO standard. The Core material is 1.2343 (ESR)hardened steel. The mold structure is relatively simple, with four independent core inserts structures. The product material is PP plastic material, and the surface needs to be Polish600. The mold delivery time is 45 days, and the injection cycle is 37 seconds. The structure of this mold is complex, with four large sliders and two large lifters. The ejection adopts inclined jacking plus push block ejection.

     

      The mold transportation design needs to be evenly divided to ensure that the product can be uniformly cooled. Make the product achieve high-precision size and high-quality appearance.

     

      If you have similar products, please feel free to let us make molds for you. Our quality and service are the best.

  • With PCBA plate mount part

    With PCBA plate mount part

    ✭  This is a plastic part used to fix the PCBA board, in order to keep the PCBA balanced and ensure the stability of the transmission signal. The requirements for this plastic part are very high, and the precision of the parts of the plastic product must be within 0.02mm. So, if several contact surfaces of the PCBA are fixed, the product cannot be draft angle, and the mold must be designed and manufactured in a Slider method.

     

      The high temperature resistant PC material used in this plastic material is a commonly used material for car lights. This material has the advantages of small deformation, good stability, high temperature resistance and cold resistance.

     

    ✭  This set of molds adopts the HASCO standard. The Core material is 1.2343 hardened steel. The mold structure is relatively complex structure, need to use exchangeable insert to production four different parts. The product material is PC, and the surface needs to be Polish 600. Product size accuracy requirement is +/-0.02. The mold delivery time is 38 days, and the injection cycle is 27 seconds. The mold was tested only twice, and the customer asked us to arrange an export to the Germany injection molding factory.

     

      If you have similar products, Please do not hesitate to contact us. We will be your best partner.

  • Temperature measuring device

    Temperature measuring device

    ✭ When manufacturing injection-moulded parts from plastics, the mould temperature has a decisive influence on the quality of the parts and the cycle time. Optimum temperature control during the processing of thermoplastics therefore also has a direct influence on the efficiency of the production.

     

    ✭ The injection mould is cyclically heated by the injected material. The heat is dissipated by the thermal conduction in the material and in the steel of the mould to the surface of the temperature control channel, where the heat is given off via heat transfer to the circulating heat transfer medium (water or oil). The temperature control unit dissipates the heat of the heat transfer medium and returns the cooled medium to the circulation.

     

     Our set of molds is made of S136 hardened material, and the life of the mold should reach 1 million times. In the injection molding production process, it is necessary to ensure the accuracy of the product, and ensure that it is stable and firm during the assembly process. Make our electronic part more stable.

     

     If you have similar products, Please do not hesitate to contact us. We will be your best partner.

12 Next > >> Page 1 / 2